Custom Structural Mezzanine Systems

STORAGE MEZZANINE SOLUTIONS

Mezzanines take advantage of overhead space essentially creating a partial second floor. Usually designed for 125 PSF or higher, our mezzanines are fabricated to the international building code or OSHA applicable to the state or municipality in which the structure is installed.

MODULAR PRE-FABRICATED MEZZANINES DESIGNED FOR YOUR SPECIFIC APPLICATION

Whether your mezzanine requirement is straightforward or requires customization, Mezzanines By Design will work with you from inception to completion. We have the best lead-times in the industry and will work around your schedule to deliver a quality mezzanine. All of our mezzanines are fabricated to your exact specifications using structural steel components with nut-and-bolt construction. We offer site visits, installation services, and foundation design. Our mezzanines are all PE stamped for the location where the structure will be erected.

QUALITY MEZZANINE SYSTEMS DESIGNED AROUND THE CLIENT’S REQUIREMENTS

From the first point of contact to the final product, you will work with our knowledgeable and professional team that understands all facets of mezzanine construction. We will help you navigate through code requirements for all 50 states. As an AISC certified fabricator for 9 years, all team members, company-wide, are well versed and dedicated to providing quality mezzanines to our clients.

PREVIOUS MEZZANINE PROJECTS

Below are some of our mezzanine projects that were fabricated to the client's specific application. The gallery shows different floor types, colors and environments. Give us a call and we will design your mezzanine to fit the exact specifications you require.

  • This mezzanine was fabricated for a process management & control solutions corporation that required additional space for production. This mezzanine has a 10ft under-clearance with 9ft above. There is a straight run stair and handrail on two sides. The lighting (provided by others) easily attaches to our structures.

  • A warehouse mezzanine needed for general storage at a maintenance facility for a school district. This facility has a very high ceiling at the center-point allowing for plenty of headroom above as well as meeting code requirements. The flooring is ¾” T and G plywood. This structure has a straight run stair with an upper landing that is 4ft x 4ft. Powder coat painted handrail shown is safety orange.

  • New construction with office and warehouse located in Portland, Oregon. With 25’ spans and 200 PSF, we provided footing design and customized bracing for this application. Extra bracing was also necessary due to the seismic zone. Two stairways were required to meet egress requirements.

  • An existing manufacturing plant in Mars, PA needed additional assembly space for control panels. This mezzanine was built around existing building columns and wall obstructions. The flooring is ¾” tongue & groove resindek®, an engineered wood designed for heavy traffic use. Resindek® is a cleanable surface that comes in grey or beige to resist stains and scratches.

  • An existing manufacturing plant in Mars, PA needed additional assembly space for control panels. This mezzanine was built around existing building columns and wall obstructions. The flooring is ¾” tongue & groove resindek®, an engineered wood designed for heavy traffic use. Resindek® is a cleanable surface that comes in grey or beige to resist stains and scratches.

  • An entertainment venue open to the public that required different code considerations than a storage mezzanine. The main code consideration for a public access platform is the railing must reject a 4” sphere from passing through. Also, this mezzanine has irregular column spacing to accommodate a future buildout beneath the platform.

  • Tool crib for a semi-tractor trailer manufacturer in Baton Rouge, LA. This industrial mezzanine doubled the storage area and is a classic example of a custom pre-fabricated mezzanine.

  • Office space created for a spec warehouse in Houston, Texas. Designed & Engineered for a 4” concrete mezzanine floor. Handrail is stainless steel cabling and stair is “through floor” style. Powder coated light grey.

  • One of our structural steel mezzanines for a manufacturing facility in California. Flooring is aluminum diamond plate. This was installed during “off hours” to reduce any down time.

  • Fabrication shop in Alabama required a storage mezzanine rated at 150 psf. We provided full assembly drawings and their team members are shown installing the hinged gate. Because our structures are nut & bolt construction no “hot work” is required for installation.

MEZZANINE OPTIONS

Handrail Styles:

  • Standard 3 rail system (pipe or square tube)

  • Horizontal or vertical pickets (pipe or square tube)

  • Stainless Steel Cabling

  • Wire mesh panel infills

  • Hybrid: Combination of cabling & pipe or square tube

Flooring Used for Mezzanines:  

  • Pyroguard®

  • Steel bar grating

  • Treadplate (aluminum or painted)

  • ¾” T&G Sturdi-Floor®

  • ResinDek®

  • Fiberglass grating

  • 4” pan with pour stops for concrete

Mezzanine Access & Coating Options:

  • Stair system

  • Ramp system

  • Ladder System: Our ladder system can be designed to suit the client preferred fall arrest system

  • Loading Options: Swing, slide, & pivot safety gates

  • Coating Options: Powder Coated to color(s) of customer’s choice or Hot dipped galvanized. We offer many textures, metallics, and finishes to compliment your mezzanine.

CONTACT US TODAY

We look forward to hearing from you!
Call 800-881-6750 or E-mail Us for Immediate Assistance.

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